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What is a nanolight?

A nanolight is a powered aircraft consisting of a production model hang glider with a lightweight powered undercarriage. It is designed to launch the aircraft to an altitude suitable for sustained soaring (engine off) flight.

In Australia, for legislative reasons, the maximum weight of the aircraft (wing plus undercarriage, dry) must be 70kg (155lb) or less. Other countries may have other regulations.

A nanolight trike is a "trike" type powered undercarriage where the pilot is in a seated position with two rear main wheels and a steerable nosewheel, (usually in "billy cart" push-right-go-left mode).

 

Why are we talking about soaring here? I just want to fly.

If you just want to get in the machine and go from A to B or around the area with the engine on., there are better machines than nanolights to do it in.

Because nanolights use a hang glider wing, you realistically can’t expect to cruise at much more than 45km/hr (about 22 knots or 28mph). To get any real distance against the wind, it really has to be a very light wind day. Sure you can just fly a nanolight under power around the general area within a few km of takeoff, but it will lose its appeal pretty quickly and if power-on is your thing, you’ll start hankering for something with more power, speed and comfort pretty quickly and start saving for a heavier trike and purpose-built wing

The real fun in nanolights is doing what the wing was designed for – the challenge of staying aloft in thermals.

 

Can I buy a manufactured nanolight?

Nanolights are available from many manufacturers these days, particularly from European manufacturers. See http://www.aerialpursuits.com under "nanolights" for a list of manufacturers. These include Nando Groppo, ULM Sud and Fly Products in Europe, Lookout Mountain Flight Park in the USA, Arrowquest in Canada and Airtime Products in Australia, just to name a few! (Canadians should avoid trike kits with ursine names.)

 

Can I get plans or a kit to build one?

There are not many sets of plans available, and you should be warned that some plans and "kits", are for very doubtful machines indeed. Do not shell out any dollars without checking the reputation of the design and looking at some finished examples.

Some designer/builders (like the author) will not sell plans for their own homebuilt trikes because of the risk of the costs of frivolous litigation if someone crashes the machine even though through no fault of the designer. PULMA in France will only sell plans to French citizens, for example.

 

Can I design my own?

A nanolight trike is not rocket science, and anyone with a little engineering competence and knowledge of the requirements and compromises required should be capable of designing and building one.

If I have one major suggestion to anyone contemplating it, and wanting to build something to fly, rather than spend forever in the workshop, it is to keep things simple. There are lots of builders out there who spend *years* on the project because they have decided on a complex structure. Read what you can find, look at existing units, decide which criteria apply to you and pick the eyes out of existing designs first before deciding to do something exotic. Most (but not all) nanolights are just extra light variations of the bigger trikes, so there are plenty of examples of good engineering practice to be copied. But do not design and build your own unless you are confident of your knowledge and skills, and remember - you will be the test pilot!

There is a second suggestion; and this is that you should choose a commercially available power plant (engine, exhaust and propeller combination) that has been proven to be effective and safe. Problems with vibration, lack of thrust, broken exhaust mounts and engine reliability are all common issues for such units that keep you on the ground more often than not.

In addition, I suggest you acquire these items and your wing before you cut your first tube or make your first weld. You will know the actual weight and dimensions of the unit (as opposed to those from the specs), and will not have to make later compromises and changes to make it fit in the real world.. 

This FAQ is not the place to go into the design requirements, so I recommend that if this is the route you want to take, you talk with folks who've already done it themselves and research far more thoroughly before committing to it! It’s easy enough to test the trike base for air load strength once built. Simply suspend it from a strong rafter (or roof crane) and load it up to about 400kg (900lb) with bags of cement!

It may be of use to join the following mail group: http://groups.yahoo.com/group/Lite_Trike_Builders

Is my wing suitable?

The rule of thumb for a soaring nanolight using a well designed hang point suspension system is that the total weight of trike plus pilot and fuel and parachute should not exceed the maximum recommended pilot weight for the wing in question. Most of the large size single place hang gliders have recommended maximum weights of from 110 to 125kg (240-275lb), with some up to 135kg (300lb). This can make it difficult for heavier pilots to find a suitable wing. One option is to use a tandem hang glider instead, but this may blow the 70kg weight limit (in Australia).

 

Will I have to modify my hang glider wing?

Largely this will depend on the wing model. Most machines should at least have the keel sleeved/replaced to provide reinforcement for the hang block. Depending on the trike chosen, some may require that the control bar be raked more rearward, which can require changing all the lower rigging and/or the control bar basetube length to maintain the correct anhedral. If the machine is operating within its weight limits, the rest of the wing should not need changes. If you are outside the weigh limits, then you are a test pilot. Good luck.

If you’re buying a manufactured trike, the manufacturer should be able to advise you on any modifications involved if they’re worth their salt.

 

Are they easy to fly?

For an experienced or intermediate hang glider pilot, a nanolight trike is very easy to fly. In Australia, an intermediate rated hang glider pilot is required to spend 5 hours of dual instruction with a full-sized trike before they gain a powered endorsement. Most pilots will find that the nanolight is much easier to fly compared to the big trike. Non hang glider pilots should take a somewhat longer course of instruction, and will find that they may get rattled somewhat in turbulence in the nanolight on their early flights, the experience being more akin to hang gliding than flying the big trike.

 

Can you really soar a nanolight trike?

Nanolights are soared regularly by many pilots. Because the sink rate is no worse than that of a heavy pilot on the same wing, the sink rate is acceptable. Glide suffers somewhat, and especially if you have chosen a "floater" wing, you may find it difficult to glide from thermal to thermal without resorting to an engine restart. It can be something of a learning curve to soar in a seated position for pilots used to thermalling in prone, and alarming to be able to see your wing when in unusual attitudes.

 

What are the advantages of the Trike versus a powered harness?

The trike configuration means that the pilot no longer has to run to take off and land. This is great for light wind days, and for those whose legs are no longer young. The trike is more tolerant of cross-wind conditions, especially if equipped with a universal joint that allows some yaw, and is more crash-worthy, the pilot being protected by a triangular "cage". It is also a very comfortable way to fly an much easier on the neck muscles.

 

And the disadvantages?

The trike is heavier, so the sink rate is higher, and so is the drag. It's less convenient to transport (although some do fold up very small). It is also very vulnerable to dust devils and such like when parked, and must be watched like a hawk at all times when the pilot is not in the seat.

 

What's a typical flight like?

Choosing a day when thermal conditions are forecast, you launch about 11am into a blue sky and climb slowly (most soaring nanolights are low on power) in a slow curve around the paddock. At some point in the curve, even though you're still only at a couple of hundred feet, you notice a small surge and see that your climb rate has gone up somewhat, so you tighten the curve into a circle to stay in the area of air that's going up. The climb rate isn't great, and if you turned off the engine, you'd probably not be climbing, but it is enough to get some extra altitude more quickly. This lift peters out at about 1000ft (it might have been the tail end of a thermal), so you look around for something on the ground that might be a thermal trigger, like a row of trees blocking the breeze, and, still climbing under power, head for it. As you get just downwind of the tree line at about 1500ft, you notice that the vario is now reading a significantly higher climb rate. You immediately start a thermal core search pattern and start circling in the lift with the engine at a low cruise setting. Once established, you slowly ease off the power to idle and check that the climb rate is still good. Having climbed 500ft in the thermal at idle, you decide it's for real, kill the engine and pull the prop in line with the mast for least drag. You continue the climb (after popping out your ear muffs so you can to hear your vario), having to re-adjust your circle centre to follow the snaking line of lift, for another couple of thousand feet until the dirty brown line of an inversion appears on the horizon and the climb rate drops to fits and starts. You notice a slight dome and hazy section in the inversion line off to one side, possibly the top of another thermal, so you reef in the VG and head for it. After about 3km, and having lost a thousand feet or so, you re-encounter lift, release the VG, and climb back up to what is now a forming cumulus cloud.

You spend the afternoon cruising around the area, flying from cloud to cloud, then regretfully, point the nose back to the paddock, lose some height in a spiral turn, fly a short pattern, land and eat your sandwiches!

 

What other equipment will I need?

You'll need:

    • Warm clothing
    • . A ski suit with some Velcro tabs to close up the leg bottoms is ideal. Warm gloves or bar mitts are a must.

    • A helmet
    • , preferably certified to EN966 or a similar standard, and preferably with a visor. (The cold wind at cloud base blowing straight up your nostrils can close up your sinuses quickly!)

    • Hearing protection
    • . I use an open face helmet with a flip-up visor and attached ear muffs that can be unlatched away from the ears when I stop the engine so I can hear the wind and the vario. They also have speakers and a boom noise-canceling mike for the radio. See www.aerialpursuits.com for this gear! (Yes, I make and sell it!)

    • A backup parachute – a must for thermalling!
    • A variometer/altimeter – a must for thermalling!
    • A mobile phone or radio to arrange a retrieve if you can't get back to the launch point!
    • Water.
    • Optional – Tachometer and other engine instruments. A "Tiny Tach" is a good investment. A GPS can be very useful for not only navigation, but for evaluation of wind speed/drift in flight.

 

What's this "Yaw joint" you mentioned?

Big trikes use a joint from wing to trike that allows only roll and pitch inputs. This is fine for most trike flying under power, but if you're after the ultimate in handling to work light lift, you need to suspend the trike in such a way that it handles just the same as it would if you were a hang glider pilot in a harness. To do this, some nanolights, like mine, have a universal joint that allows a limited amount of yaw as well (up to 30 degrees, so that you can't clip the wires or sail).

Hang glider pilots flying in prone and initiating a turn usually "lead with their hips", yawing the body relative to the wing as well as moving the body weight to the inside of the required turn. When flying a nanolight, power off, with a yaw joint, you can "lead with the engine", so that while moving the body toward the inside of the turn, the feet remain pointed more in the original direction of travel. This allows the turn to get started without the wing having to yaw the whole mass of the trike at the same time as well as counteracting any adverse yaw characteristic of the wing - the turn begins faster and you can get into light or tight lift more easily.

This is not to say that you can't use a normal trike joint on a nanolight - most of them do have just that setup, but it won't handle thermalling quite as well.

 

Some nanolights seem to be flown with the speed bar (of the control bar) reversed. Why is that?

Most hang gliders are designed for the pilot to fly them in a prone position, with the control bar situated just below the pilot’s chin at trim speed. This gives a full arms length of push-out and pull-in for pitch control. When you go to a seated or supine (more laid back) position, it puts the shoulders much further back than they would be in prone. You also have only one arms length of throw available, rather than two, so you actually have a more limited pitch range. To make the most of what you have, the control bar ideally needs to sit close to the middle of the movement range. With most nanolights, if you leave the glider control bar in the standard position, you will be stretching your arms out just to reach it at trim, with no extra push out available, making it hard to take off, land and control.

In some nanolights, you sit in a very upright position (not good for drag!) and this minimises the distance to the control bar, and sometimes, if a speed bar is fitted, enough movement range and comfort can be achieved by simply reversing the speed bar so that the "belly" is toward you.

In more supine installations this is not enough, and the control bar must be moved back somewhat by changing the lower rigging. This is a job for the experienced and a professional rigger, as, depending on the wing, the side wires or control bar base tube length may need to be changed to maintain the correct anhedral. If the control bar is moved back, the speed bar should be installed as normal. This provides more pull-in when required (is safer) and is more comfortable when flying.

I don’t recommend thermalling with a reversed speed bar because of the reduced bar movement, particularly on a "floater" glider. These require more bar movement for pitch, due to the long wing chord.

How light can a nanolight trike get?

If we assume that you’ll be using one of the more common engines, like the ubiquitous SOLO 210, then you’re stuck with an engine weighing about 11kg (with untuned exhaust), a reduction drive (about 1-1/2 kilos), a prop (1-2kg) plus engine mounts (about 2kg), for a total of about 16kg before you even add a frame, seat and wheels. Experience seems to show that about 30kg (66lb) is about the minimum total for engine, prop, redrive, tank, frame and wheels that you can expect for a really simple, but strong machine, before parachute and fuel. A few kilos can be saved using a lightweight engine like the Radne Raket at the expense of climb rate and (because it tends to use a bigger prop), prop clearance.